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I-heater yokungenisa izimboni yokushisa kwe-billet bar yensimbi, umshini wokwenza induku oshisayo
incazelo yomkhiqizo
1. Ukusebenza Okubalulekile
Ukushisisa Okusebenza Kakhulu: Kushisisa ngokushesha amabhilidi ensimbi (ø20-200mm) kanye nezinduku kuya ku-1200°C ngemizuzwana ukuze kufojwe/kubunjwe ukushisa.
Ukulawulwa Kwezinga lokushisa Okunembayo
2. Imininingwane Ebalulekile
Ibanga Lamandla: 160-200kW (380V/50-60Hz), yakhelwe ukusebenza okuqhubekayo okungu-24/7.
Ukulungiswa Kwemvamisa: Imodi ekabili engu-1-30kHz yokujula okulungiselelwe kokungena ezintini ezincanyana noma amabhilidi awugqinsi.
Isistimu Yokupholisa: Ukupholisa amanzi okuyiluphu evaliwe (≥25L/min) ngokuvikela ukushisa ngokweqile.
3. Izicelo zezimboni
Ukwakhiwa Okushisayo
Izimoto/Imishini: Icubungula ama-ekseli, amabhawodi, nezingxenye ze-hydraulic ngokuphepha okuqinisekiswe i-CE/ISO.
4. Ukwenza ngokwezifiso nokusebenzisa okujwayelekile
I-Modular Design: osayizi bekhoyili abangokwezifiso bobukhulu obuhlukahlukene bomsebenzi.
Ububanzi bohlelo lokusebenza
Izimo Ezivamile Zokusebenzisa: Izimboni zensimbi, izitshalo zokubumba, nabahlinzeki bezingxenye zezimoto
1. Ibhilidi Yensimbi Yensimbi Ngaphambi Kokushisisa
Ukulungiselela Ukuqamba: Kushisisa ngokushesha amabhilidi ensimbi (ø20-200mm) kuya ku-800-1200°C ngezinqubo ezilandelayo zokubumba noma zokukhipha.
Ukushisa Okufanayo
2. I-Rod Hot Forging & Upset Forging
I-Upset Forging: Ishisisa kahle iziphetho zenduku ukuze kwakheka ikhanda le-flange/bolt ezingxenyeni zezimoto nemishini.
Ukucutshungulwa okuqhubekayo
3. Ukwenziwa Kwegiya Nesondo Le-Chainwheel
I-Gear Blank Heating: Ishisisa izikhala zegiya zibe izinga lokushisa elifanele lokufoja (1000-1150°C) ukuze kugxivizwe ngokunemba.
Ukuqina kwe-Sprocket: Ukuqina kwendawo okungeniswa kuyo kwamazinyo e-chainwheel ukuthuthukisa ukumelana nokugqokwa.
4. Ukugcinwa Nokulungiswa Kwezimboni
Ukujoyinwa Kwensimbi: Kushisisa imigoqo yensimbi/amabhilidi okushisela noma ukubhula ngamapayipi nezinhlelo zokusebenza zokwakha.
Ukukhululwa Kwengcindezi: Ukwelashwa kokushisa kwangemva kwe-weld ukuze kuqedwe izingcindezi ezisalela ezingxenyeni ezibalulekile.
Izimboni ezijwayelekile:
• Izimoto (ama-ekseli, amagiya)
• Izimayini (amaketanga okuthutha, izingxenye ze-crusher)
• Imishini enzima (ama-hydraulic rods, bearings).
Qaphela: Amandla enziwe ngendlela oyifisayo (15-200kW) kanye nemiklamo yekhoyili yobukhulu obuhlukahlukene bocezu lokusebenza
Ukucushwa kanye nokusebenza
1. Ukucushwa Okubalulekile
Uhlelo lwamandla:
Okokufaka: 380V±10%/50-60Hz, 3-isigaba, iyahambisana namagridi ezimboni.
Amandla Alinganiselwe: 160-200kW (alungiseka kumasayizi webillet/induku).
Imvamisa: Imodi ekabili 1-30kHz (ukushuna okuzenzakalelayo kokushona kokungena).
Amakhoyili Okushisa:
Amakhoyili ethusi ajike kaningi (ID 50-600mm), apholile ngamanzi ukuze asebenze 24/7.
Idizayini yokushintsha ngokushesha yokucubungula i-billet/induku evumelana nezimo.
Isistimu Yokupholisa:
Ukupholisa amanzi ayiluphu evaliwe (≥25L/min @ 0.3MPa) ngokuvikela ukushisa ngokweqile.
2. Amamethrikhi okusebenza
Ububanzi Bezinga Lokushisa: 800-1250°C (ukufana okulawulwa yi-PID ±10°C).
Isivinini Sokushisa:
Amabhilidi (ø100mm): 15-30 sec kuya ku-1100°C.
Izinduku (ø50mm): 5-10 isekhondi lokufogela kokugcina.
Ukusebenza kahle: ≥90% ukuguqulwa kwamandla (i-GBT-based inverter technology).
Umjikelezo Womsebenzi: 100% ukusebenza okuqhubekayo.
3. Okuzenzakalelayo nokulawula
I-HMI Interface: 10" isikrini esithintwayo esinezinhlelo ezisethiwe ngaphambili zamagiya/amasondo amaketango.
Ukuhlanganisa: I-RS485/Modbus TCP ye-PLC/ukuvumelanisa kwengalo yerobhothi.
Ukuphepha: Kuqinisekiswe i-CE ngesitobhi esiphuthumayo kanye nokuvikelwa kwe-overcurrent.
4. Ukuhambisana Kwezinto
Izinhlobo Zensimbi: I-Carbon steel (C45), i-alloy steel (42CrMo), insimbi engagqwali.
Imininingwane yobuchwepheshe
I-Industrial Induction Heater ye-Steel Bar Billet Heating & Rod Hot Forming - Imininingwane Yobuchwepheshe
1. Amapharamitha Amandla Nogesi
Amandla Okokufaka: 380V±10%, 3-isigaba, 50/60Hz
Amandla Alinganiselwe: 15-200kW (alungiseka osayizi abahlukene be-billet)
Ibanga Lefrequency: 1-30kHz (ukushuna okuzenzakalelayo kokujula kokungena okuphelele)
Ukusebenza Kahle kwamandla: ≥90% (ubuchwepheshe be-inverter obusekelwe ku-GBT)
2. Ukushisisa Ukusebenza
Ibanga Lezinga lokushisa: 800-1250°C (ukufana okulawulwa yi-PID ±10°C)
Isivinini Sokushisa:
Amabhilidi (ø100mm): 15-30 sec kuya ku-1100°C
Izinduku (ø50mm): 5-10 isekhondi lokufogela kokugcina
Usayizi Womsebenzi Owukhulu:
Ububanzi: 20-600mm (imiklamo yekhoyili yangokwezifiso)
Ubude: Kufika ku-6m (ukucubungula okuqhubekayo)
3. Ukupholisa Nokuqina
Isistimu Yokupholisa: Ukupholisa amanzi okuyiluphu evaliwe (≥25L/min @ 0.3MPa)
Umjikelezo Womsebenzi: 100% ukusebenza okuqhubekayo
Ukuvikelwa: Izivikelo ze-Overcurrent/overvoltage/overheating
4. Imishini & Ukuhambisana
I-Coil Material: Ithusi elihlanzekile kakhulu, elipholile ngamanzi
Izitifiketi: CE, ISO, RoHS iyahambisana
Isisindo: 7.3kg (amamodeli aphathekayo) kuya ku-1200kg (amasistimu wezimboni)
5. Okuzenzakalelayo Nokulawula
Isixhumi esibonakalayo: 10" isikrini esithintwayo esinezinhlelo ezisethiwe
Ukuhlanganiswa: RS485/Modbus TCP yokuxhumana kwe-PLC
Izicelo: Ukufoja ukushisisa kwangaphambili, ukuqina kwegiya, ukwenza izinduku
Qaphela: Ukucaciswa kuyahlukahluka kuye ngezidingo ezenziwe ngokwezifiso zobukhulu be-billet/induku.
Izingxenye eziyinhloko:
