I-Medium Frequency Small Metal Brazing Induction Umshini Wokushisa Wokungenisa
incazelo yomkhiqizo
Hongye kukhiqizwaI-Compact Mid-Frequency Induction Brazing Machine iyisixazululo esinembayo sokushisela esiklanyelwe izinhlelo zokusebenza zezimboni ezincane. Isebenza ku-20-50kHz, iletha ukufudumeza okusheshayo nokufanayo kwethusi, insimbi engagqwali, nezinye izinsimbi zokuqhuba. Ifakwe inverter ethuthukisiwe ye-IGBT kanye nesistimu yokupholisa iluphu evaliwe, le yunithi iqinisekisa ukusebenza okuzinzile ngesikhathi sokusebenza okuqhubekayo kuyilapho igcina ukusebenza kahle kwamandla kuze kufike ku-92%. I-footprint yayo ehlangene kanye nomklamo ongasindi vumela ukuhlanganiswa okulula emigqeni yokukhiqiza. Isilawuli sethempelesha sedijithali esinokulungiswa kwe-PID siqinisekisa ukunemba okungu-±1°C, sinqanda i-oxidation yezinto ezibonakalayo nokuqinisekisa amalunga aphezulu. Ilungele ubucwebe, izinto zikagesi, nokulungisa izingxenye zezimoto, lo mshini uhlanganisa ukuphatheka nekhono lokubhula lezinga eliqeqeshiwe.
Ububanzi bohlelo lokusebenza
Umshini wokushisela we-industrial-frequency medium-frequency welding wenzelwe ukunemba ukujoyina insimbi kuzo zonke izimboni ezihlukahlukene. Nge-frequency eguquguqukayo engu-10-50kHz namandla angu-5-15kW, iyaphumelela ekuhlanganiseni ingxenye yezimoto, lapho ihlale ibopha amaradiyetha ethusi kanye nezishintshisi zokushisa ze-aluminium ngaphandle kokushintsha kwe-thermal. Emkhiqizweni we-elekthronikhi, umshini'Amandla okushisa asendaweni aqinisekisa ukusoda okungenasici kwamatheminali e-PCB namaphakheji we-semiconductor, kunciphisa ukucindezeleka okushisayo ezingxenyeni ezibucayi. Umkhakha we-aerospace uyazuza ekhonweni lawo lokugaya ingxubevange ye-titanium kanye nama-superalloy asuselwa ku-nickel anobuqotho obuphindaphindwayo be-weld ngaphansi kwezimo ze-vacuum. Ukwengeza, inikeza ukukhiqizwa kwezinsimbi zokuvala izinzwa zokucindezela kwensimbi engagqwali kanye nokwakhiwa kwedivayisi yezokwelapha ukuze kuhlanganiswe insimbi yezinga lokufakelwa. Idizayini yayo ye-modular ivumela ukuhlanganiswa emigqeni yokukhiqiza ezenzakalelayo, isekela izinhlelo zokusebenza zevolumu ephezulu ekwenzeni ubucwebe (i-solder yensimbi eyigugu) kanye nokwenza amathuluzi (i-hard alloy tip bonding). Umshini's ukusebenza ngendlela eyonga amandla kanye nemijikelezo yokushisisa ngokushesha (imizuzwana engu-3-15 ngokushisela ngakunye) iyenza ilungele kokubili i-prototyping nezindawo zokukhiqiza ngobuningi.
Ukucushwa kanye nokusebenza
Izinto ezisetshenziswayo zamukela ukwakheka kwemojula ye-IGBT engenisiwe yokunikezwa kwamandla okuguquguquka okuphakathi kwamafrikhwensi (2.5-10kW), isekela ukushintshwa kwemvamisa okungu-50-80kHz, ifakwe isixhumi esibonakalayo somshini womuntu wesikrini esingu-7-intshi, ingakwazi ukubona uhlelo lwejika lokushisa (± 2 ℃ ukunemba) kanye nokulungiswa kwamandla angenasinyathelo, ukuvikela amanzi okuphindaphindeka okuphindwe kathathu okwakhelwe ngaphakathi, indlela emfishane yokuvikela ukudlula kwe-voltage.
Esimeni sokubhoda esisekelwe ethusi, izinga lokushisa lifinyelela ku-150 ℃/sec, ukusebenza kahle kwezinga lokushisa lidlula u-92%, futhi likwazi ukuphatha ngokuzinza izinto zokusebenza zensimbi ezinobubanzi obungu-0.5-8mm. Ngobuchwepheshe bokulawula iluphu evaliwe, iphutha lokujula kokushisa lilawulwa ku-± 0.3mm, lifaneleka ngokukhethekile ukushisela izingxenye ezinezindonga ezincane.
Ithebula lokuphakamisa umoya elihlanganisiwe elinengxenye eyodwa yomzimba, umthamo womthwalo ongu-5kg, lifakwe isixhumi esibonakalayo esishintsha ngokushesha sekhoyili yensimbi engagqwali. Uhlelo lokupholisa amanzi lwamukela umklamo wokujikeleza kabili, ukunemba kokuqapha izinga lokugeleza okungu-±0.5L/min, ukuze kuqinisekiswe ukuthi ukukhuphuka kwezinga lokushisa akudluli ku-40℃ phakathi nokusebenza okuqhubekayo.
It ihambisana ne-silver-based, ithusi ne-nickel-based solder futhi isekela imodi ye-inert evikelekile yegesi. Ngezinhlobo ezingu-12 ezisethiwe ngaphambilini zedathabheyisi, ingakwazi ukufanisa ngokuzenzakalelayo imingcele efanele, futhi izinga lempumelelo lokuhlanganisa izinsimbi ezingafani, njengensimbi engagqwali, ithusi ne-aluminium, lifinyelela ngaphezu kwama-98%.
Ukusetshenziswa kwamandla okulindile kwawo wonke umshini kungu-ISO. Izingxenye ezibalulekile, njengama-resonant capacitors, zipakishwe kuma-ceramics asezingeni lezempi, ne-MTBF yamahora angaphezu kuka-20,000, okwenza ifaneleke ukukhiqizwa okunembayo okuphezulu kwezinto zikagesi, izingxenye zezimoto kanye neminye imikhakha.
Imininingwane yobuchwepheshe
Into | Ukucaciswa |
Ubukhulu Okokufaka Amandla | 3KW 5KW 6KW Okwenziwa ngokwezifiso |
I-Oscillation Frequency | 0.5-2MHZ |
Okukhiphayo Kwamanje | 3-28A |
I-Voltage yokufaka | Isigaba esisodwa AC 220V, 50/60Hz |
Izidingo Zamanzi Okupholisa | 0.2Mpa, 3-5L/min |
Duty Cycle | 80%(3KW 5KW), 100% (6KW) |
Ukucushwa Ongakukhetha | Iphaneli yokuzenzakalelayo ayinawo umsebenzi wesikhathi, umshini wokusebenza wesikhathi uyazikhethela |
Izimo zohlelo lokusebenza:
