Umshini Wokushisa Wokungeniswa Okune-Annealing Uqinisa Umshini Wokucisha I-Speed Shaft Induction
incazelo yomkhiqizo
Umshini Wokushisa I-Annealing Induction Heating Machine wezinga lezimboni uletha ukwelashwa okunembayo kokushisa kwamashafti esivinini anekhono elithuthukisiwe lokucisha induction, ufinyelela ukulawulwa kwezinga lokushisa kufika ku-1200°C ngokujula kokuqina okufanayo (0.5-5mm okulungisekayo). Ifakwe ngokuzenzakalelayo kwe-PLC elawulwa yi-IGBT, isekela amaphethini okushisa enziwe ngokwezifiso obubanzi be-shaft 10-150mm kuyilapho ukupholisa kwamanzi okuhlanganisiwe kugcina ubuqotho besakhiwo ngesikhathi sokusebenza okuqhubekayo okungu-24/7. Uhlelo lubonisa ukusebenza kahle kwamandla okungu-30-40% kunezindlela ezivamile, ezifaka izinzwa zokuqapha ngesikhathi sangempela ukuze kuqinisekiswe ubulukhuni bobuso be-HRC 50-65 obungaguquguquki ezingxenyeni zezimoto/zezimboni ezingagugi. Idizayini yayo ehlangene ihlanganisa ukuhlanganiswa kweshabhu lokushisisa isikulufu, ukubumba, kanye nokucisha izinhlelo zokusebenza..
Ububanzi bohlelo lokusebenza
Umshini Wokushisa Wokungeniswa Kwe-Annealing ubonisa izinhlelo zokusebenza ezibanzi zezimboni, ngokuyinhloko usebenzela imboni yezimoto nemishini yokwelashwa okunembayo kokushisa kwamashafu esivinini kanye nezingxenye ezijikelezayo. Amandla ayo okucisha i-induction ayenza ilungele ukukhiqiza izinsimbi ezithwalayo ezingagugi (HRC 50-65) kuma-gearbox, ezitimeleni zokushayela, kanye nezinhlelo ze-powertrain. Umshini ucubungula ngempumelelo ama-alloys ensimbi ahlukahlukene okuhlanganisa i-carbon steel (AISI 1045/4140), i-alloy steel, nezingxenye zensimbi ezisansimbi ezinobubanzi obusukela ku-10-150mm. Izinhlelo zokusebenza ezijwayelekile zihlanganisa amajenali e-crankshaft aqinile, ama-camshaft lobes, ama-axle shafts, nama-pump shafts ezindaweni eziqhubekayo zokukhiqiza ezingu-24/7. Ubuchwepheshe buphinde busebenzise izingxenye ze-aerospace (izingxenye zegiya lokuhlala), imishini yezolimo (i-PTO shafts), kanye nemishini yezimboni (ama-hydraulic cylinder rods). Ngokujula okungalungiseka kokuqina (0.5-5mm), kuthwala kokubili ukuqina kwendawo kanye nokushisisa ngezinqubo zokubumba ezilandelayo.
Ukucushwa kanye nokusebenza
Umshini unemojula yamandla ye-IGBT ye-heavy-duty (50-500kW elungisekayo) enobubanzi bemvamisa obungu-1-25kHz, ehambisana nesistimu yokupholisa eyiluphu evaliwe egcina ukusebenza okuzinzile emazingeni okushisa afinyelela ku-45°C. Idizayini yayo yekhoyili yokungeniswa ivumela zombili izindlela zokushisa ezidubulayo kanye neziqhubekayo, ngokunemba kokuma okuzenzakalelayo okungu-±0.2mm kumaphethini okuqina aphindaphindekayo. Amakhoyili e-copper inductor apholiseke ngamanzi futhi ayamodula ukuze ashintshe ngokushesha phakathi kobubanzi be-shaft (10-150mm).
Ngokusebenza okuhlakaniphile, isistimu ifinyelela amazinga okushisa angu-200-400°C/s ngokufana kwezinga lokushisa phakathi kuka-±15°C endaweni yonke. Ukujula kwekesi eliqinile (0.5-5mm) kubonisa 0.92 ukusebenza kahle.
I-automation elawulwa yi-PLC ihlanganisa i-RFID yokulandela ucezu lokusebenza futhi igcine izinhlelo ezingu-200+ zamajiyometri e-shaft ahlukene. Ukuqapha kwesikhathi sangempela kuhlanganisa ama-pyrometer e-infrared (±5°C ukunemba), izinzwa zokuminyana kwe-flux, nokutholwa kokuhlanekezela (
Ngokusebenza kokuqina, umshini uletha ubulukhuni bobuso be-HRC 50-65 obungaguquguquki kuma-alloy steels (4140, 4340) anokwahluka kwamaphoyinti angu-
I-compact footprint ihlanganisa izikhiye zokuphepha, izitobhi eziphuthumayo, phezu kokuvikelwa kokushisa, phezu kokuvikelwa kwamanje, ukuvikelwa phezu kwamandla kagesi. Ukucushwa ongakukhetha kuhlanganisa ukudla okuzenzakalelayo okwenziwe ngokwezifiso uhlelo kanye neziteshi zokushisa ezihlanganisiwe (200-600°C) zemijikelezo yokwelapha yokushisa ephelele.
Imininingwane yobuchwepheshe
.Ipharamitha | Ukucaciswa |
Imojuli yamandla | I-IGBT (50-500kW elungisekayo), 1-25kHz ububanzi befrikhwensi |
Ukusebenza Kokushisa | 200-400°C/s izinga lokushisa, ±15°C izinga lokushisa elifanayo |
Ukulawula Ukujula Kwekesi | 0.5-5mm elungiseka ngokuchezuka kwenqwaba engu- |
I-Automation System | I-PLC-elawulwa ngokulandelela kwe-RFID, 200+ zokupheka ezihlelekayo |
Uhlelo Lokupholisa | Amakhoyili apholise amanzi (25m³/h ageleza ku-6bar), izinga lokushisa lekhoyili elingu- |
Ukukhipha Okuqinile | I-HRC 50-65 kuma-alloy steels (4140/4340), 90-95% ukuguqulwa kwe-martensite |
Izici zokuphepha | Ukuvikelwa kokushisa ngokweqile/kwamanje/ugesi, izitobhi eziphuthumayo |
Ukucushwa Ongakukhetha | Isistimu yokuphakela ngokuzenzakalela, isiteshi sokufudumeza esihlanganisiwe (200-600°C) |
Izimo zohlelo lokusebenza:
