Umshini Wokufaka Wokungeniswa Ukufinyeza wokufanisa umkhono we-asi
incazelo yomkhiqizo
Hongye kukhiqizwaI-Induction Shrink Fitting Machine iyisixazululo sesimanjemanje sokuhlanganiswa esishisayo esakhelwe izinhlelo zokusebenza zezimboni ezinembayo, okuhlanganisa umkhono we-axle, igiya, kanye nokufaka i-sprocket. Isebenzisa i-high-frequency electromagnetic induction, lolu hlelo luletha ukufudumeza okusheshayo, okufanayo kwezingxenye zensimbi-imvamisa phakathi kwamasekhondi angu-30-90-ukuqinisekisa ukulingana okulungile kokushwabana ngaphandle kokuhlanekezela okushisayo. Ngokulawula okukhaliphile kwezinga lokushisa (±5°C ukunemba) kanye namaphrofayili okushisa enziwe ngokwezifiso, ithatha izinto ezihlukene kanye nobubanzi be-shaft (20-200mm). Idizayinelwe ukusebenza kahle nokuthembeka, umshini uqeda ukungahambisani kokushisa kwe-ovini yendabuko, uthuthukisa ukuphuma kokukhiqiza kanye nobuqotho bengxenye yezimoto, imishini esindayo, kanye nokukhiqizwa kwezimboni. Idizayini yayo ehlangene, ethobela ukuphepha ihlanganisa ngaphandle komthungo ekugelezeni komsebenzi okuzenzakalelayo, yehlisa ukusetshenziswa kwamandla kuyilapho igcina izindinganiso zekhwalithi eziqinile.
Ububanzi bohlelo lokusebenza
Umshini Wokufaka I-Induction Shrink uyisixazululo sokuhlanganisa esishisayo esenzelwe ukunemba kwezicelo zezimboni ezidinga ukukhwelana okuthembekile nokusebenzayo kwengxenye ye-shaft. Isetshenziswa kakhulu kubunjiniyela bemishini kanye nokukhiqiza, lolu hlelo oluthuthukisiwe lusiza ukuhlanganiswa okungenamthungo kwama-axle anemikhono, amagiya, ama-sprockets, nezinye izinto ezibalulekile ngokushisa okulawulwayo kwe-electromagnetic. Ngokushisa ngokushesha nangokulinganayo imikhono ethwalayo noma izingxenye zehabhu, umshini uqinisekisa ukunwetshwa okushisayo okufanelekile kokuhlangana okuhambisana nokuphazamiseka, kuqedwe isidingo sokucindezela komshini we-brute-force noma izindlela zokushisisa kuhhavini ezingaguquki. Izinhlelo zokusebenza ezijwayelekile zihamba phakathi kwemishini esindayo, yezimoto, ye-aerospace, kanye nemikhakha yamandla avuselelekayo, lapho ukuhlanganisa okunemba okuphezulu kweshaft kubaluleke kakhulu. Ekukhiqizeni i-gearbox yezimboni, inika amandla ukuxhumeka okungenasici kwegiya-kuya-shaft, kuyilapho ezinhlelweni zokuthutha, iqinisekisa okunamathiselwe okuqinile kwe-sprocket kanye ne-chainwheel. Ukuvumelana nezimo komshini kudlulela ekuhlanganiseni kwengxenye ye-hydraulic kanye ne-pneumatic, lapho ukubekezelelana okuqinile nobuqotho bezinto ezibonakalayo kungaxoxiswana. Ikhono layo lokuphatha amadayamitha e-shaft ahlukahlukene (kusuka ku-20mm kuya ku-200mm) nezinto zokwakha—okuhlanganisa insimbi, ingxubevange, nezinsimbi eziqinile—kuyenza ibaluleke kakhulu kukho kokubili ukuthuthukiswa kwe-prototype nokukhiqizwa ngobuningi. Ngokusebenzisa ubuchwepheshe bokungeniswa kwemvamisa ephezulu, isistimu inciphisa ukuhlanekezela okushisayo, inciphisa ukusetshenziswa kwamandla, futhi isheshise izikhathi zomjikelezo (imvamisa amasekhondi angama-30–90 ngomsebenzi ngamunye), okuthuthukisa kakhulu ukukhiqiza. Izici zokuphepha ezifana nokuqapha izinga lokushisa kwesikhathi sangempela kanye nezindlela zokuvala ezizenzakalelayo ziqhubeka nokwenza lula ukusebenza, okuyenza kube ukukhetha okuncanyelwayo kwezindawo ezibeka kuqala ukunemba, ukuphindaphinda, nokuphepha kokusebenza ezinqubweni zokuhlanganisa ezishisayo.
Ukucushwa kanye nokusebenza
Ukucushwa Komkhiqizo Nencazelo Yokusebenza
1. I-High-Precision Induction Heating System
Umshini Wokufaka I-Induction Shrink wenzelwe ukuhlanganiswa kwemishini yezimboni, ohlinzeka ngokufudumeza okusheshayo nokufana okufanayo kwama-bearings, imikhono, amagiya, nama-sprockets ngaphambi kokushwabana okufanelekile. Uhlelo lusebenzisa amandla okufudumeza okungenisa imvamisa ephezulu (10-50 kW) namafrikhwensi alungisekayo (1-150 kHz) ukuze kufakwe izinhlobo zezinto ezihlukene nosayizi. Ikhoyili yokungeniswa i-modular futhi iyashintshashintsha, iqinisekisa ukuhambisana nobubanzi be-shaft kusuka ku-20 mm kuya ku-200 mm. Izinzwa ezihlanganisiwe zezinga lokushisa le-infrared zinikeza ukuqapha kwesikhathi sangempela ngokunemba okungu-±5°C, ukuvimbela ukushisa ngokweqile nokuqinisekisa ukunwetshwa kokushisa okungaguquki.
2. Ukulawula Okuhlakaniphile Nezici Ezizenzakalelayo
Ifakwe isixhumi esibonakalayo sesikrini esithintwayo esisekelwe ku-PLC, umshini uvumela opharetha ukuthi bahlele imijikelezo yokushisa eyenziwe ngokwezifiso eklanyelwe i-axle-sleeve, igiya, noma imihlangano ye-sprocket. Ukukhuphuka kwezinga lokushisa okuzenzakalelayo kanye nezilungiselelo zesikhathi sokubamba kunciphisa ukucindezelwa okushisayo ezingxenyeni. Uhlelo lusekela ukucutshungulwa kwe-batch, ukunciphisa isikhathi sokuphumula phakathi kwemijikelezo yokushisisa. Izici zokuphepha zihlanganisa imisebenzi yokumisa izimo eziphuthumayo, ukuqapha ukugeleza kokupholisa, nokuvikela ukushisa ngokweqile, ukuqinisekisa ukuphepha komsebenzisi nokuphila isikhathi eside kwemishini.
3. Idizayini Eyonga Amandla Ne-Eco-Friendly
Uhlelo lokushisisa lokungeniswa lufinyelela ku->80% ukusebenza kahle kwamandla, lusebenza kakhulu ngokwedlula izindlela ezijwayelekile zokushisisa ovini. Ngokungafani nezinye igesi noma amalangabi avulekile, iqeda ukukhishwa kwekhabhoni eyingozi, ikwenze kube ukukhetha okuhambisana nemvelo. Uhlelo lokupholisa oluvaliwe lusebenzisa kabusha amanzi, lunciphise udoti kanye nezindleko zokusebenza.
4. Izicelo Ezihlukahlukene Zezimboni
Ifanele ukukhiqizwa kwezimoto, imishini esindayo, kanye ne-aerospace, lo mshini usiza ukulinganisa okunembile kokuncipha:
Ama-assemblies we-axle-sleeve (isb., ukukhweza okuthwalayo)
Izixhumanisi zegiya-shaft
Ukufakwa kwe-Sprocket-hub
Ezinye izingxenye zokuphazamiseka-fit
Amandla ayo okushisa asheshayo (imvamisa amasekhondi angama-30–90 ngomjikelezo ngamunye) athuthukisa ukukhiqizwa ngenkathi igcina ubuqotho bengxenye.
5. Ukwakhiwa Okuqinile Nokuqina
Yakhiwe ngezinto ezisezingeni lezimboni, umshini unohlaka olumangelengele lwensimbi engagqwali namakhoyili angeniswayo angagugi. Indawo ebiyelwe enesilinganiso se-IP54 ivikela othulini nasemanzini, iqinisekisa ukusebenza okuthembekile ezindaweni zokusebenzela ezinzima. Izinguqulo eziphathwayo ozikhethela zona ziyatholakala ukuze kwenziwe imisebenzi yomhlangano esizeni.
Imininingwane yobuchwepheshe
Into | Ukucaciswa |
Ubukhulu Okukhiphayo Amandla | 35KW ~ 100KW ngokwezifiso |
I-Oscillation Frequency | 20KHz-1MHz |
Okukhiphayo Kwamanje | 10~1000A |
I-Voltage yokufaka | 3-isigaba AC 380V, 50/60Hz |
Izidingo Zamanzi Okupholisa | 0.2Mpa, 2-55L/min |
Duty Cycle | 80% ~ 100% |
Ukucushwa Ongakukhetha | Iphaneli yokuzenzakalelayo ayinawo umsebenzi wesikhathi, umshini wokusebenza wesikhathi uyazikhethela |
Izimo zohlelo lokusebenza:
