Umshini wokuqinisa ongathathi hlangothi we-induction we-workshop yokwelapha ukushisa, ukufudumala ngemuva kwenqubo yokucisha imigoqo yensimbi, amabhilidi ensimbi
incazelo yomkhiqizo
Nakhu ukuhlukaniswa kwenqubo:
1. Ukuqinisa:
Insimbi ishiselwa ekushiseni okukhethekile (ngokuvamile cishe ku-1500 ° F noma 815 ° C) lapho ishintsha khona ibe i-austenite, isigaba esiphezulu se-iron.
2. Ukucisha:
Insimbi evuthayo ipholiswa ngokushesha, ngokuvamile emafutheni, emanzini, noma egesi, ukuze iguqule i-austenite ibe i-martensite, isakhiwo esiqinile kodwa esiqinile.
3. Ukushisa:
Insimbi ecishiwe iphinde ishiselwe ekushiseni okuphansi ukuze kuncishiswe izingcindezi zangaphakathi futhi kwandise ukuqina kwayo. Lesi sinyathelo sivumela futhi ukulungisa izinga lobulukhuni obufunekayo.
I-Hongye ikhiqizwe umshini wokuqina wokungeniswa kokungathathi hlangothi kuwumsebenzi walezi zinqubo, ngenqubo yokuqina engathathi hlangothi, izingxenye zensimbi zithola amandla kanye nokunciphisa ukuqina kwazo, zizenze zibe ngcono ukusika inqubo.
Ububanzi bohlelo lokusebenza
Lo mshini wokuqina ongathathi hlangothi we-induction uklanyelwe izinkundla zokusebenzela zokwelashwa kokushisa ukuze wenze izinqubo zokuqinisa ngokunemba kanye nezinqubo zokushisa ezinsimbini zensimbi namabhilidi ensimbi. Kusebenza ukushisisa okungeniswayo okulawulwayo ukuze kuqiniswe okufanayo, kulandelwe isistimu yokushisa ehlanganisiwe ukuze kulungiselelwe izakhiwo zezinto ezibonakalayo. Izinto zokusebenza ziqinisekisa ukujula kokuqina okungaguquki ngenkathi zinciphisa ukuhlanekezela, zizenze zilungele izingxenye zezimoto, izinsimbi zokwakha, nezingxenye zensimbi zezimboni ezidinga ukumelana nokugqokwa okuthuthukisiwe kanye nobuqotho besakhiwo. Ukusebenza kwayo okuzenzakalelayo kufanela imigqa yokukhiqiza yevolumu ephezulu lapho ikhwalithi yokwelashwa kokushisa ephindaphindwayo ibalulekile. Uhlelo luthatha ubukhulu obuhlukahlukene bomsebenzi futhi lungenziwa ngokwezifiso ngezidingo ezithile ze-alloy.
Ukucushwa kanye nokusebenza
Umshini wokuqina ongathathi hlangothi we-induction ufaka ukucushwa okuqinile okubandakanya ukuhlinzekwa kwamandla wemvamisa ephezulu (50-500 kHz), amakhoyili angeniswa ngokunemba anephimbo elilungisekayo, uhlelo oludidiyelwe lwesifutho sokucisha, kanye neyunithi yokushisa elawulwa yi-PLC. Uhlaka lwayo lwensimbi oluqinile lusekela izinto zokusebenza ezifika ku-12m ubude no-150mm ububanzi, ngamanani okuphakelayo okuzenzakalelayo angu-0.1-3m/min.
Amamethrikhi okusebenza ahlanganisa ukushisisa okusheshayo kufika ku-850-950°C ngemizuzwana, ukuzuza ukujula kwekesi elifanako lokungu-1-15mm (±0.2mm ukubekezelela) ngobulukhuni bobuso obufika ku-62 HRC. Isigaba sokufutheka esilandelayo sisebenza ku-150-650°C ngokuzinza okungu-±5°C, sinciphisa ukuqina ngenkathi sigcina u-90-95% wokuqina kwasekuqaleni. Ukusebenza kahle kwamandla kufinyelela ku-85% ngokusebenzisa idizayini yamandla avuselelayo, ukucubungula amathani angu-2-8/ihora ≤0.1% izinga lokuhlanekezela.
Ama-pyrometer esikhathi sangempela e-IR kanye nabahloli bokuqina abashumekiwe baqinisekisa ukuvumelana kwekhwalithi, kuyilapho isixhumi esibonakalayo se-HMI sivumela ukusetha kwangaphambili kwepharamitha kumamaki ensimbi angu-200+ okuhlanganisa i-AISI 1045, 4140, ne-ductile iron. Uhlelo luhambisana ne Amazinga okuphepha e-ISO, afaka izingxenye ezipholiswe ngamanzi nezitobhi eziphuthumayo. Ukulayisha okungakhethwa kwe-robotic kanye nokuloga kwedatha ye-Industrial 4.0 kuyatholakala ukuze kuhlanganiswe imboni ehlakaniphile.
Imininingwane yobuchwepheshe
1. Amandla & Ibanga Lemvamisa:
Okokufaka kwamandla kagesi: 380V 3-isigaba (50/60Hz) namandla okukhiphayo alungisekayo ukusuka ku-3kW ukuya ku-120kW.
Izinketho zokuvama: Medium (1-10kHz), High (20-100kHz), noma Ultrahigh (100-500kHz) yokulawula ukujula okunembayo.
2. Ukuhambisana kwe-Workpiece:
Icubungula izinsimbi zensimbi (Φ0.1mm–150mm ububanzi) kanye nezinsimbi zensimbi ezifika ku-12m ubude.
Isekela izinto ezihlanganisa i-carbon steel, i-alloy steel, insimbi engagqwali, ne-ductile iron.
3. Ukulawula izinga lokushisa:
Ukucisha: Ukushisa okusheshayo kufika ku-850–950°C (±5°C) ngamanzi/amanzi okupholisa.
Ukushisa: Ibanga elihlelekayo lika-150–650°C (±3°C) ngemva kokucinywa.
4. Ukuzenzakalela nokunemba:
Izinga lokuphakelayo elilawulwa yi-PLC (0.1–3m/min) nokuma kwe-CNC (ukunemba okungu-0.1mm).
Ama-pyrometer e-IR wesikhathi sangempela nokuhlanganiswa kokuhlola ubulukhuni.
5. Izitifiketi nokuphepha:
I-CE, i-ISO, i-RoHS ihambisana nokuvikela okuningi (i-over-current/voltage, ukushoda kwamanzi.
Idizayini yokonga amandla (kufika ku-70% ukuncishiswa kwamandla uma kuqhathaniswa nezindlela ezivamile)
6. Izici Ongazikhethela:
Ukulayisha/ukukhipha amarobhothi noma ukungena kwedatha ye-Industrial 4.0.
Imiklamo yekhoyili eyenziwe ngendlela oyifisayo yamajiyometri ayinkimbinkimbi
Izimo zohlelo lokusebenza:
