Isisetshenziswa Sokushisisa Sokungeniswa Kwe-Thermal Assembly of Housing and Stator

Ekwenziweni kwemishini, ama-shafts nama-bushings kuvame ukuqoqwa kusetshenziswa ukufudumeza kwe-induction, okuvumela ukufakwa okubushelelezi ngaphandle kokulimala komshini noma amaphuzu angaphezulu. Le ndlela yokushisisa engathinteki ibaluleke kakhulu ezintweni eziqinile lapho ukucindezela okujwayelekile kungase kubangele ukuphuka okuncane. Ama-Bearings nama-shafts, izingxenye ezibucayi emishinini ejikelezayo, ziyazuza kule ndlela njengoba ivimbela ukuguquguquka okubangelwa ama-gradients ashisayo futhi iqinisekisa ukwethembeka kwesikhathi eside ngokugcina izinto ezibonakalayo ezifanele. Isibonelo, lapho ukhweza ama-bheringi ku-shafts, ukushisisa kwe-induction kunikeza ukunwetshwa okufanayo okugcina imininingwane ye-bearing clearance yangaphakathi.

Amagiya nama-shaft assemblies ngokuvamile asebenzisa ukufudumeza kokungeniswa kwezinhlelo zokusebenza zokunweba ezishisayo. Inqubo ivumela ukuhlanganiswa okungenamthungo kwamagiya ku-shaft ngenkathi kugcinwa ukunemba kobukhulu obubalulekile kanye nokugxila. Lokhu kubaluleke kakhulu ezinhlelweni zokusebenza ezisebenza kahle ezifana nama-gearbox ezimoto noma ama-gearbox wezimboni, lapho nokungaqondani kahle okuncane kungaholela ekugqokeni ngaphambi kwesikhathi. Ukwengeza, ukushisisa okungeniswayo kusetshenziswa ekuhlanganisweni kwezingxenye ze-hydraulic (njengemizimba yama-valve namapiston), ama-couplings anembayo (okuhlanganisa i-shrink disc nama-flange couplings), nezinye izingxenye ezinobunjiniyela lapho ukushisa okulawulwa kwezinga lokushisa kubalulekile. Ubuchwepheshe buqinisekisa ukuthi ukuphazamiseka okulungile kufana nalezi zinhlelo zokusebenza kuyilapho kuvimbela ukuwohloka kokushisa kwezimpawu noma ukwelashwa kwendawo, ekugcineni kuthuthukise ukusebenza nokuqina kwezingxenye ezihlanganisiwe. Amasistimu wokungeniswa wesimanje ngokuvamile ahlanganisa ukuqapha okuthuthukisiwe kwezinga lokushisa nokulawula iluphu evaliwe ukuze kuzuzwe imiphumela ephindaphindwayo phakathi kokubekezelelana okuqinile.

Izifudumezi zokungenisa izimboni ziyi-modular ekwakhiweni, zifakwe amandla avela imvamisa ephezulu (50kHz-500kHz), amasistimu okulawula izinga lokushisa avaliwe kanye nezilawuli ze-PLC ezihlelekayo. Izingxenye zayo eziyinhloko zihlanganisa amakhoyili e-copper induction (izinga lokushisa eliphakeme elimelana ne-1200 ° C) kanye nobuchwepheshe be-inverter ye-IGBT ukuze kuqinisekiswe ukukhuphuka kwezinga lokushisa okusheshayo (isilinganiso esivamile se-150 ° C / s) kanye nokusebenza kahle kokuguqulwa kwamandla ≥90%. Imishini isekela ukulungiswa kwamandla ezigaba eziningi, ukuhlanganiswa okushisayo kwezingxenye zensimbi ezinjengemikhono namagiya, futhi ububanzi bomsebenzi omkhulu bungafinyelela ku-800 mm.

Izinto ezisetshenziswayo zibona ukushisisa okungathinteki ngokungeniswa kwe-electromagnetic, zigwema inkinga ye-oxidation yokushisisa ilangabi lendabuko, kanye nokunemba kokulawula ukubekezelelana kufinyelela ku-±2℃. Ifakwe i-infrared thermometer kanye ne-algorithm yesinxephezelo esizenzakalelayo ukuze kuqinisekiswe ukufana kwezinga lokushisa (umehluko wezinga lokushisa ≤5%). Ukusetshenziswa kwamandla kwehliswa ngo-30% kumodi yokonga amandla futhi kuhlangabezana nezindinganiso zamandla ze-ISO 9001. Isigaba sokuvikela i-IP54, ilungele uthuli, indawo kawoyela, ukuzinza okuqhubekayo kokusebenza ≥99.5%.

Sekela ikhoyili eyenziwe ngokwezifiso kanye nesakhiwo, esihambisana ne-carbon steel, i-alloy steel nezinye izinto. Uhlelo lwe-MES luxhunywe ngesixhumi esibonakalayo se-Ethernet ukubona ukuqapha kwesikhathi sangempela kanye nokulandeleka kwedatha yokukhiqiza. Imodi yokusebenza yeziteshi ezimbili ozikhethela yona, finyeza umjikelezo wokushisisa owodwa ube imizuzwana engu-15-30, uthuthukise ukusebenza kahle komugqa wokukhiqiza ngaphezu kuka-40%.