Umshini wokushisa wokungenisa ukushisa ojwayelekile wamagiya e-auto, izindwani ze-alloy turbine, ukwelashwa kwe-crankshafts normalization heat
incazelo yomkhiqizo
Umshini we-Hongye induction normalizing unikeza izixazululo ezithuthukisiwe zokwelashwa kokushisa kwezingxenye zezimoto ezisebenza kahle kanye ne-aerospace. Ubuchwepheshe bayo bokushisisa be-electromagnetic buvumela i-austenitization enembile (850-950°C) ngokupholisa komoya okulawulwayo, nokwenza kahle izakhiwo zokusanhlamvu ezingxenyeni ezibalulekile ezifana namagiya ezimoto angu-20CrMnTi, ama-Inconel 718 turbine blades, kanye nama-crankshafts e-QT800-2. Isistimu iqinisekisa ukufana kwezinga lokushisa okungu-±5°C namazinga okupholisa alungisekayo (3-15°C/s), iletha ubulukhuni obungaguquki (160-220HB) kuyilapho inciphisa ukuhlanekezela okushisayo. Ngokulawulwa kwenqubo okuzenzakalelayo kanye nokusebenza kahle kwamandla okungama-30% ngaphezu kweziko lendabuko, ihlangabezana nezidingo zokwenziwa kwevolumu ephezulu yezakhiwo ze-metallurgical eziphakeme nokuzinza kwe-dimensional.
Ububanzi bohlelo lokusebenza
Umshini wokujwayela wokungeniswa kwezimboni uklanyelwe ngokukhethekile izinhlelo zokusebenza zokwelapha ukushisa okubalulekile kuyo yonke imikhakha yezimoto neye-aerospace. Ububanzi bayo bokusebenza obuyinhloko buhlanganisa ukunemba kokujwayezwa kwezingxenye ezisebenza kahle ezihlanganisa amagiya ezimoto angu-20CrMnTi (okuzinza kobukhulu ezinhlelweni zokudlulisela), ama-Inconel 718 turbine blades (ukuthuthukisa ukumelana nokunyuka kumazinga okushisa angu-650°C+), kanye nama-crankshafts e-QT800-2 (okuthuthukisa amandla okusebenza kokukhathala). Ubuchwepheshe bokushisa obunguzibuthe besistimu buqinisekisa i-austenitization efanayo (850-950°C) ngamazinga okupholisa alawulwayo (3-15°C/s), icwenga ngempumelelo izakhiwo zokusanhlamvu kuyilapho igcina izinga lokushisa elingu-±5°C. Isebenza njengokwelashwa kwangaphambili okubalulekile kwezinqubo ezilandelayo ezifana nokungcwatshwa kwe-carburizing noma ukucisha, ikakhulukazi ukukhiqizwa ngobuningi bezingxenye ze-drivetrain, izingxenye zenjini yendiza, kanye nemihlangano ye-heavy-duty powertrain lapho i-microstructural homogeneity kanye nobulukhuni obungu-160-220HB kuyizincazelo eziyisibopho.
Ukucushwa kanye nokusebenza
Umshini we-Hongye induction normalizing ufaka idizayini eyimodyuli enamandla aphuma imvamisa ephezulu (50-500kHz), amakhoyili wokungenisa anembile (angenziwa ngokwezifiso ingxenye yejiyomethri), kanye nesistimu yokuthutha ezenzakalelayo. iyakhetha ngokucubungula okuqhubekayo. I-thermal ehlanganisiwe thola futhi ubonisenama-pyrometer anika amandla ukuqapha izinga lokushisa kwesikhathi sangempela, kuyilapho imibhobho yomoya elawulwa yi-PLC ilungisa amazinga okupholisa (3-15°C/s) ngamandla. Uhlelo lusekela ukukhiqizwa kwenqwaba noma okusemgqeni ngenketho yesilayishi serobhothi esingu-6-eksisi.
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Iletha ukufana kwezinga lokushisa kwe-± 5 ° C, umshini ufinyelela i-austenitization egcwele (850-950 ° C) phakathi kwamasekhondi angu-60-180, ucwenga izakhiwo zokusanhlamvu kumazinga we-ASTM 5-7. Ukuqina kwangemva kokujwayelekile kufinyelela ku-160-220HB (amagiya e-auto) kuya ku-280-320HB (ama-turbine blades), anokubekezela kokuhlanekezela okungu-
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Idizayinelwe ukusebenza okungu-24/7, isistimu igcina isikhathi sokuphumula esingu-98% ngezingxenye ezipholiswe ngamanzi ezilinganiselwe imijikelezo engu-50,000+. Ukuhlola okuhlakaniphile kubikezela ubude besikhathi sekhoyili (amahora angu-8,000-10,000) kanye nokulinganisa ngokuzenzakalelayo ukuphuma kwamandla. Ithobelana namazinga we-AMS2750E kanye ne-IATF16949 wezinhlelo zokusebenza ze-aerospace/zezimoto.
Imininingwane yobuchwepheshe
Ipharamitha | Ukucaciswa | Qaphela |
Indlela Yokushisisa | Ukungeniswa kwe-electromagnetic (50-500kHz) | Umklamo wekhoyili owenziwe ngendlela oyifisayo |
I-Temperature Range | 850-950°C (i-austenitization) | ±5°C ukufana |
Ukulawulwa Kwezinga Lokupholisa | 3-15°C/s (imibhobho yomoya elungisekayo) | Okokuhluza okusanhlamvu |
Ukuhambisana Kwezinto | 20CrMnTi auto gears, Inconel 718 blades, QT800-2 crankshafts | I-Aerospace/ukugxila kwezimoto |
Okukhipha Ukuqina | 160-220HB (amagiya), 280-320HB (izindwani) | Ngemuva kokujwayelekile |
I-Distortion Tolerance | Ukucindezeleka okushisayo okuncishisiwe | |
Ukusebenza Kwamandla | 300-400kWh/ton (30% ukonga uma kuqhathaniswa neziko ezivamile) | Ukusebenza kwe-Eco-friendly |
I-Automation Level | I-PLC elawulwa ngenketho yesilayishi se-robotic engu-6-axis | Ngokukhiqizwa kwevolumu ephezulu |
Amazinga Wokuthobela | I-AMS2750E (i-aerospace), IATF16949 (izimoto) | Izitifiketi zemboni |
Izimo zohlelo lokusebenza:
