Ikhwalithi yokwangempela, ithembekile

I-Induction Shrink Fitting Machine iyisixazululo sokushisisa esinemba okuphezulu kwemboni esakhelwe ukufanisa kahle komkhono we-axle-sleeve ezinhlelweni zokusebenza zokuhlanganisa ezishisayo. Isebenzisa ubuchwepheshe bokungeniswa kwe-electromagnetic obuthuthukisiwe, uhlelo luletha ukufudumeza okusheshayo, okufanayo kwemikhono ethwele kanye nezingxenye zensimbi, okuqinisekisa ukushwabana okufanelekile ngokuhlanekezela okushisayo. Ngokulawula okuhlakaniphile kwezinga lokushisa (±5°C ukunemba), amaphrofayli okushisisa enziwa ngendlela oyifisayo, kanye nezikhathi zomjikelezo osheshayo (imizuzwana engu-30-90), lo mshini wonga amandla uthuthukisa ukusebenza kahle kokukhiqiza kuyilapho ugcina ubuqotho bengxenye. Ilungele ukukhiqizwa kwezimoto, imishini esindayo, kanye nemishini yezimboni, isistimu ithatha indawo yezindlela zikahhavini wendabuko ngemiphumela engaguquki, ephindaphindwayo, enikeza ukulawulwa kwekhwalithi okuthuthukisiwe nokuthembeka kokusebenza. Iqinile, ihlala isikhathi eside, futhi ifakwe izikhiye zokuphepha, isekela ububanzi be-shaft ukusuka ku-20mm ukuya ku-200mm, okwenza kube ukukhetha okuguquguqukayo kwezinqubo zokuhlanganisa ezishisayo.

Imishini yokushisisa yokungeniswa kwezimboni iyisixazululo esisebenza kahle kakhulu nesinembayo sezinhlelo zokusebenza zomhlangano oshisayo njengokuhlanganiswa kwezindlu ze-motor stator. Lobu buchwepheshe obuthuthukisiwe busebenzisa ukungeniswa kwe-electromagnetic ukukhiqiza ukushisa kwasendaweni nokulawulekayo, ukuqinisekisa ukushisisa okufanayo kanye nokushisisa ngokushesha kwezingxenye zensimbi ngaphandle kokuxhumana okuqondile. Izici ezibalulekile zifaka ukuphuma kwamandla alungisekayo, amasistimu okuqapha izinga lokushisa, nokulawulwa kwenqubo okuzenzakalelayo, okuqinisekisa imiphumela engaguquki nephindaphindekayo. Izinto zokusebenza zizuzisa kakhulu emisebenzini yokuhlanganisa okushisayo embonini yezimoto, i-aerospace, nekagesi, lapho ukushisisa okunembile kubalulekile ukuze kuzuzwe ukufanelana okuphelele nokunciphisa ukucindezelwa kwezinto ezibonakalayo. Ngedizayini yayo ewonga amandla kanye nemijikelezo yokushisisa ngokushesha, le sistimu yokushisisa ye-induction inciphisa kakhulu isikhathi sokuhlanganisa, ithuthukisa ukukhiqiza, futhi inwebe isikhathi sokuphila sengxenye kuyilapho igcina amazinga ekhwalithi ephezulu.

Lo mshini wokushisisa osebenza kahle kakhulu wezimboni wenzelwe ngokukhethekile izinhlelo zokusebenza zokufaka ukushisa okunembayo ezibandakanya amabhere, imikhono, nama-ekseli kuyo yonke imikhakha yezimboni. Isebenzisa ubuchwepheshe bokungenisa obulawulwa yimvamisa ethuthukisiwe, iletha ukushisisa okufanayo ngokucindezeleka okushisayo okuncane ukuze kuvinjwe umonakalo wengxenye, kuyilapho inikeza amandla okukhipha amandla alungisekayo asukela ku-10-200 kW nokulawulwa kwezinga lokushisa kwedijithali ukuze kufudumale okunembile kufika ku-1200 ° C, iqinisekisa izinqubo zokuhlanganisa ezingenamthungo. Idizayini ehlangene yomshini ehlanganiswe nesixhumi esibonakalayo esisebenziseka kalula kuthuthukisa kakhulu kokubili ukuphepha nokusebenza kokukhiqiza. Ifaneleka kakhulu izimboni zezimoto, i-aerospace, neyokukhiqiza, inika amandla imijikelezo yokushisa esheshayo (kusuka kumasekhondi ukuya kumaminithi) kumabheringi, ama-ekseli, nemikhono, kuyilapho ihlanganisa izici zokuphepha ezibalulekile njengokuvikela ukushisa ngokweqile nokuvalwa okuzenzakalelayo. Itholakala kukho kokubili ukulungiselelwa okuphathekayo nokumile, le sistimu ithuthukisa imigqa yokukhiqiza ezenzakalelayo ngokunikeza ukufakwa okushisayo okungabizi, okungahlanekezelwe okuphindaphindwayo okukhethekile kanye nokusebenza kahle kwamandla.

Umshini Wokushisa Wensimbi Encane Ye-Medium Frequency Encane uyisixazululo sezimboni esisebenza kahle kakhulu esiklanyelwe ukushisela okunembayo kwezingxenye zensimbi ezincane. Isebenza ku-50-100 kHz, lesi simiso esihlangene siletha ukushisa okusheshayo, okufanayo ngobuchwepheshe be-IGBT okonga amandla, ukufeza ukusebenza kahle kokushisa kufika ku-95%. Imojula yayo yokulawula izinga lokushisa ehlakaniphile iqinisekisa izimo ezilungile zokubhula zethusi, insimbi engagqwali, nama-alloys ngaphandle kwe-oxidation, kuyilapho isistimu yokupholisa edidiyelwe igcina ukusebenza okuzinzile ngesikhathi sokusebenza isikhathi eside. Ilungele izinto zikagesi, izisetshenziswa zezokwelapha, nezingxenyekazi zekhompuyutha ezinembayo, lo mshini uhlanganisa ukuphatheka nokusebenza kwezinga lochwepheshe, obonisa ukusebenzelana okusebenziseka kalula nokukhipha amandla alungisekayo (3-15 kW) ukuze uhlangabezane nezidingo ezihlukahlukene zokukhiqiza.

Lo mshini wokuhlanganisa odayiswayo oshisayo uletha ukuhlanganisa okunembayo kwamashubhu ethusi ethambekele nawethusi (ama-engeli angu-30°-60°) we-HVAC, isiqandisi, nezinhlelo zokusebenza zamapayipi ezimbonini. Ihambisana nokushisisa kwe-high-frequency induction (15-60kHz), ifinyelela ngokushesha (amasekhondi angu-5-20), i-brazing yendawo ngamakhoyili akhethekile ane-engeli aqinisekisa ukusatshalaliswa kokushisa okufanayo. Uhlelo luhlanganisa ukulawulwa kwezinga lokushisa kwe-infrared evaliwe (±3°C) ukuze kuncishiswe isiliva engaguquguquki, esusa izidingo zokuguquguquka. I-automation-ihambisana namazinga okukhiqiza angu-20-30/ihora, inciphisa ukusetshenziswa kwamandla ngamaphesenti angu-50+ uma iqhathaniswa nezindlela zethoshi kuyilapho ikhiqiza uxhumo olungavuzi—olungela ukugoba u-U, izishintshisi zokushisa, namashubhu e-condenser. Idizayini yayo ehlangene, eqinile ihlangabezana nezidingo zezimboni zakho kokubili ikhwalithi nokusebenza kahle ekwakhiweni kwamashubhu.

Lo mshini we-ultra high-frequency induction welding/brazing/soldering uklanyelwe ukuhlanganisa ngokunemba kwamashubhu ensimbi nezingxenye zensimbi. Isebenzisa ubuchwepheshe obuthuthukisiwe bokushisisa be-electromagnetic induction, iletha ukufudumeza okusheshayo, kwasendaweni ukuze kusetshenziswe ukubhula okusebenzayo kanye nezinhlelo zokushisela. Uhlelo lufaka phakathi ukulawula okunembayo kwezinga lokushisa kwekhwalithi ehlangene engaguquki, enamandla aphumayo alungisekayo (imvamisa engu-10-100kW) kanye nebanga lefrikhwensi (10-400kHz) ukuze kufakwe ugqinsi oluhlukahlukene. Ilungele ukukhiqizwa kwamapayipi/amashubhu, ezezimoto, kanye nezinhlelo zokusebenza ze-HVAC, ihlinzeka ngokusebenza ngendlela eyonga amandla ngezikhathi zomjikelezo osheshayo. Idizayini ehlangene, ezenzakalelayo iqinisekisa imiphumela ephindaphindwayo yakho kokubili ukukhiqizwa kwezinga elincane kanye nemigqa yezimboni, kuyilapho inciphisa i-oxidation ngokusebenzisa izinketho zomoya ezilawulwayo. Ifanele ithusi, isiliva, namanye ama-alloys e-brazing.

Umshini Wokushisa Wokungeniswa Wokungeniswa we-25KW uyisixazululo sezimboni esisebenza ngezindlela eziningi esidizayinelwe izinqubo ezinembile zokwelashwa kokushisa okuhlanganisa ukuqina, ukuhlanganisa, ukufoja, ukubhula, nokuncibilika. Lolu hlelo lokushisisa olunamandla amakhulu lusebenzisa ukungeniswa kwe-electromagnetic ekushiseni ngokushesha nangokulinganayo izinto zokushisa, lunikeza ukusebenza kahle kwamandla, imijikelezo yokushisa esheshayo, nokulawula izinga lokushisa okuhle kakhulu. Ukwakhiwa kwayo okuqinile kuqinisekisa ukuqina kwezicelo ezisindayo emsebenzini wensimbi, wezimoto, kanye nezimboni zokukhiqiza. Ngokuphuma kwamandla angu-25KW, iletha ukusebenza okungaguquki kuzo zombili izidingo zokukhiqiza ezincane nezinkulu. Umshini uhlanganisa izilawuli ezisebenziseka kalula, izilungiselelo zefrikhwensi ezilungisekayo, nezindlela zokuphepha ezithuthukisiwe zokuqinisekisa ukusebenza okuthembekile. Ilungele ukushisisa izinsimbi, ama-alloys, nezinye izinto ezisetshenziswayo, lesi sifudumezi sokungeniswa sithuthukisa ukukhiqiza sibe sinciphisa ukusetshenziswa kwamandla nezindleko zokusebenza. Ifanele ukusetshenziswa okunhlobonhlobo, kusukela ekwenzeni ukuqina komhlaba kanye nokuhlanganisa i-annealing kuya ekufakeni ukushisa kwangaphambi kwesikhathi kanye ne-brazing, okuyenza ibe ithuluzi elibalulekile lezidingo zesimanje zokushisisa ezimbonini.

Lo mshini we-15KVA we-high frequency induction annealing unikeza ukusebenza kwezinga lezimboni ngamamojula wamandla we-MOSFET/IGBT athuthukisiwe kanye nobuchwepheshe be-inverter baseYurophu, oletha ukulawulwa okunembile kwezinga lokushisa kokushisisa kwensimbi okufanayo. Isebenza ku-30-100kHz imvamisa enokufakwa kwesigaba esisodwa esingu-220V, ifaka isikhathi esihlelekayo esinezigaba ezintathu (i-heating-insulation-cooling up to 99 seconds) sokuhamba komsebenzi okuzenzakalelayo. Isistimu ifinyelela ukushisisa okusheshayo phakathi kwamasekhondi angu-3 ezintweni ezifana nensimbi nethusi, okuhlanganisa ukuvikelwa kwamanje/kagesi kanye nokupholisa kwamanzi (2L/min flow). Ngomjikelezo womsebenzi ongu-90% kanye nedizayini ehlangene (18-20kg), ilungele ukuxhunywa kwentambo/ishubhu, ukukhulula ingcindezi, nezinhlelo zokusebenza zokuthambisa insimbi kuyilapho kunciphisa ukusetshenziswa kwamandla ngo-40% uma kuqhathaniswa nezindlela ezivamile. Ifaka iwaranti yonyaka ongu-1.

Lo mshini wokushisisa we-Annealing Induction Heating osebenza kahle kakhulu uklanyelwe ukuqina okunembayo kwamashafti wesivinini ngobuchwepheshe bokucisha induction obuphambili. Imishini ifaka imijikelezo yokushisa esheshayo enokulawulwa kwezinga lokushisa kuze kufike ku-1200 ° C, iqinisekisa ukujula kokuqina kwecala elifanayo (0.5-5mm kuyalungiseka). Isistimu yayo ye-PLC ezenzakalelayo ivumela amaphethini okushisa enziwe ngokwezifiso amadayamitha ahlukahlukene we-shaft (10-150mm), kuyilapho ukupholisa kwamanzi okuhlanganisiwe kuvimbela ukuguquguquka. Umshini uzuza ukonga amandla okuphawulekayo (okungaphansi kuka-30-40% kunezindlela ezivamile) futhi uhlanganisa izinzwa zokuqapha zesikhathi sangempela zekhwalithi engaguquki yokuqina. Ilungele izinhlelo zokusebenza zezimoto nezezimboni ezidinga izingxenye zeshaft ezingagugi ezinokuqina kobuso be-HRC 50-65. Isetshenziswa kakhulu ezingxenyeni zensimbi inkampani yokwelapha ukushisa, indawo yokusebenzela yabakhandi bensimbi.

Lesi sithando sokushisa esisezingeni eliphezulu siletha ukuncibilika ngokushesha, okunembayo kwegolide nesiliva ngobuchwepheshe bokonga amandla. Ifaka ukufakwa kwe-electromagnetic okuthuthukisiwe, kuqinisekisa ukufudumeza okufanayo, ukunciphisa ukulahleka kwensimbi. Isivinini sokuncibilika esisheshayo (imvamisa imizuzu emi-5-15) kanye nokuzinza kwezinga lokushisa eliphezulu (kufika ku-1600°C) kuhambisana nokucwengwa okuncane kuya kwesikali esimaphakathi. Okuncane, umjikelezo womsebenzi olungiselelwe, futhi ngokuvikela ukushisa ngokweqile, uqinisekisa ukuqina nokuphepha. Ilungele abenzi bobucwebe, abasebenzisa kabusha izinto ezisetshenziswayo, kanye namalabhorethri, lo mshini ulinganisa ukusebenza kahle kwamandla, isivinini, nokugcinwa kobumsulwa.